Máy cưa dây cắt kim cương Well 6234

Giới thiệu máy cưa dây cắt kim cương Well 6234

Straight, Smooth, Precision Cuts – SAFELY

Of the many instruments in our product line the Model 6234 is, without question, the most versatile, rugged and easy to use cutting machine for industrial and laboratory applications. Straight, smooth cits are the result and in many cases post-cut polishing of the part is unnecessary thus saving time and money (See figure 1).

The proven “Well” cutting principle has been incorporated in the upright Model 6234 for cutting relatively large samples of 230 mm in height and 210 mm in depth (~9 in.x 8 in ). The length of the sample is virtually unlimited as long as support for the work piece can be provided. Adjusting the height of the worktable by 110mm can accommodate smaller samples. In order to maintain the maximum linearity of cut when the sample sizes vary, two adjustable wire guide rollers can be height adjusted. In addition, optional micrometer tables are supplied when accurate slices are needed.

Since the diamond embedded wire, a process for which Well holds patents, of approximately 20 meters in length travels in both a forward and reversing direction the sample must be held firmly on the worktable. Clamping devices are supplied as standard accessories with the 6234 for fastening samples to the “L” shaped . “T-slotted” work-table for cutting irregular shaped objects

Safety First

Because the diamond wire cutting tool travels at a relatively slow rate of speed (Variable up to 2 meters per second ) the “blade” is safe to touch at any selected speed while the cut is in process. In fact, the operator can watch the cut as closely as desired since no protective hood is required. Due to the low cutting action the sample requires a minimum of fixturing pressure . And, in the rare event of a wire breakage during the cut-ting process, the machine shuts off immediately and automatically.

The high tensile strength diamond embedded wire, available in sizes ranging from 0,3-0,5 mm requires no special “cutting fluid”. Wire life, cut-ting time, and cut quality is significantly fluid, which serves to rinse away the removed sample particles from the diamond wire. Well offers a specially formulated cleansing concentrate the has been proven effective when mixed with 98 parts of water.

Since the minimum of forces, variable gravity feed from 100-1100 grams, are applied to the sample during the “Well” cutting procedure cut-ting times may be somewhat longer than conventional cut-ting methods. It must be determined whether the goal is to achieve a fast, often violent cut or, as with the “Well” process whether a slower, gentler cut will produce the desired outcome. The slower cuts achieved with Well Diamond Wire Saws produce no measurable heat build-up commonly associated with other cutting processes, Also, since virtually no “burning” of the sample occurs during the cutting process both the odors and noise accompanying other industrial or laboratory cutting machines is eliminated making the “Well” process environmentally acceptable under the most stringent regulations.

Specifications for the Well Diamond Wire Saw Model 6234

Line voltage: 220V (100 and 115) 50-60 Hz

Control voltage: 24 V DC

Motor: DC precision 40 W, tachometer generator

Control: transistor 4 – quadrant servo amplifier

Wire speed: adjustable 0 – approx.2 meters/second

Dimenson: L 700 x W 760 x H 1600 mm

Weight: approx. 90 kg

Maximum weight load on worktable: approx. 20kg

Maximum load on wire tension: approx. 15kg with 0,5 mm wire

Approx. 2,5kg with 0,3mm wire

Drum diameter: 240mm

Wire length: approx. 20 meters

Wire diameter: 0,3 to 0,5 mm

Warranty: 1 year

All technical specifications are subject to change without notification

Well Diamond Wire Saw, Inc. believes quality is quantifiable and our saws are designed, manufactured and perform to help other achieve the quality results they seek. Regardless of the cut-ting task and whether the application is for rese-arch and development, quality control or failure analysis. Well Diamond Wire Saws, Inc. offers precision cutting instrument that satisfy the most stringent demands. We invite you to explore our diamond wire cutting technology further.